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Zero-Point Positioning and Clamping System
Easy
The assembly is very simple. To install the 0-MAK pull pin, you just need to thread it into the plate by tapping threads and creating an H7 bore.
Fast
After the pins are inserted, positioning and clamping are achieved within seconds, and you are ready to start working.
Sensitive
Thanks to the pins, you can securely connect parts and fixtures with both a 0.005 mm repeatability accuracy and a strong 55 kN clamping force.
Vices
Clamping elements such as blocks, fixtures, and workpieces can be easily and quickly used by mounting pull pins on the lower parts.
0-MAK BENEFITS
Fresmak 0-MAK zero-point system is the most perfect way to optimize workpiece and fixture change time.
→ Repeatability accuracy ≤ 0.005 mm
→ Minimal workpiece or fixture change time
→ Increases the efficiency of your machine's operation
→ Prevents vibration during processing with high clamping force and attachment style
→ Extends tool life
→ Offers the advantage of using the same system at every stage of the production process.
→ Repeatability accuracy ≤ 0.005 mm
→ Minimal workpiece or fixture change time
→ Increases the efficiency of your machine's operation
→ Prevents vibration during processing with high clamping force and attachment style
→ Extends tool life
→ Offers the advantage of using the same system at every stage of the production process.
0-MAK ADVANTAGES
It is mechanically driven and does not require additional air supply.
When compressed, it achieves a clamping force ranging from 10 kN to 20 kN and a lateral clamping force of 25 kN to 55 kN. Loading the workpiece and releasing it after processing are pneumatically operated, requiring 6 bars of pressure.
Optimized power transmission.
Optimized power transmission resulting from the contact of each ball at only three points on the inclined surfaces generating the clamping force.
Easy assembly and mechanical safety system.
The pin's geometry, along with the form in the central hole, allows for easy insertion and removal. In the event of any air-related issues, you can mechanically disable the system and remove the fixture or workpiece.
It is mechanically driven and does not require additional air supply.
When compressed, it achieves a clamping force ranging from 10 kN to 20 kN and a lateral clamping force of 25 kN to 55 kN. Loading the workpiece and releasing it after processing are pneumatically operated, requiring 6 bars of pressure.
Optimized power transmission.
Optimized power transmission resulting from each ball's contact at only three points on the inclined surfaces generating the clamping force.
No compression issue is experienced.
The balls are free within their sockets, preventing them from getting stuck in situations like contamination.
Internal cleaning system.
An integrated cleaning system that always blows air outward. Air is supplied through the normal connection during the opening process.
CYLINDER | MAK10
FEATURES
→ Pneumatic opening.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Internal air cleaning feature is standard.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Internal air cleaning feature is standard.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
CYLINDER | MAK20
FEATURES
→ Pneumatic opening.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Internal air cleaning feature is standard.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Internal air cleaning feature is standard.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
CYLINDER | MAK10 4X90°
FEATURES
→ Pneumatic opening.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Standard internal air cleaning feature.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ 4x90º locking channels.
→ Anti-rotation system.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Standard internal air cleaning feature.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ 4x90º locking channels.
→ Anti-rotation system.
CYLINDER | MAK20 4X90°
FEATURES
→ Pneumatic opening.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Standard internal air cleaning feature.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ 4x90º locking channels.
→ Anti-rotation system.
→ Mechanical holding effect through compressed springs.
→ Power transmission with precision balls.
→ No need for additional air supply.
→ Standard internal air cleaning feature.
→ Repeatability <0.005mm.
→ Operating pressure is 6 bar.
→ 4x90º locking channels.
→ Anti-rotation system.
PULLING PINS
The positioning of the workpiece is achieved using hardened stainless steel pins. There are four different types:
Centering Pin
Positioning Pin
Locking Pin
Protection Pin
GENERAL COMBINATION
→ The typical combination for centering the workpiece optimally is as follows:
→ The red pin centers it in 2 axes.
→ The blue pin is positioned in 1 axis.
→ The green pins are locking pins.
→ The red pin centers it in 2 axes.
→ The blue pin is positioned in 1 axis.
→ The green pins are locking pins.
Combination for Heavy and Large Jobs:
→ To avoid thermal deformations only, it is recommended to use 4 positioning pins (blue). The reference will always remain at the center of the plate.
READY PLATE
→ The plates are made of stainless steel.
→ Repeatability is 0.005 mm.
→ Quick pneumatic clamping with open-close switch key.
→ Designed with holes and slot grooves for easy machine assembly.
→ Plates can be customized according to customer preferences.
→ Repeatability is 0.005 mm.
→ Quick pneumatic clamping with open-close switch key.
→ Designed with holes and slot grooves for easy machine assembly.
→ Plates can be customized according to customer preferences.
DOUBLE PLATE
QUADRUPLE PLATE
SPECIAL SOLUTIONS
→ Free-Roaming Modules
Smart Bonding - Industry 4.0
BLOCK-SC 4.0, wireless and accurate detection of the position of the jaws during opening and closing, as well as the pressure in the system, and real-time control with sensors.
The system is a user-friendly, wireless, and cost-effective component set that allows for the detection, visualization, and management of clamping conditions for the workpiece at any time. It also automatically prevents incorrect processing in the event of misplacement.
The system is a user-friendly, wireless, and cost-effective component set that allows for the detection, visualization, and management of clamping conditions for the workpiece at any time. It also automatically prevents incorrect processing in the event of misplacement.
BLOCK-SC 4.0 SYSTEM
It is designed to operate in all types of challenging manufacturing environments (high temperatures, chips, cutting fluids, lathe machines, moving tools, etc.). Equipped with a potentiometer that accurately measures the position of the jaws, there is no need for manual adjustment of the potentiometer to detect the new position when the workpiece is changed.
A pressure switch detects the pressure in the system and also controls the clamping of the workpiece by the jaws.
A wireless sensor and tracking-based wireless communication system are crucial components. Due to the working environment of clamping systems, wired communication between sensors and the control unit or robot is not feasible.
Solutions like these are necessary to prevent the processing of incorrect workpieces, a problem that is often encountered and leads to disruptions in the production process.
A pressure switch detects the pressure in the system and also controls the clamping of the workpiece by the jaws.
A wireless sensor and tracking-based wireless communication system are crucial components. Due to the working environment of clamping systems, wired communication between sensors and the control unit or robot is not feasible.
Solutions like these are necessary to prevent the processing of incorrect workpieces, a problem that is often encountered and leads to disruptions in the production process.
SYSTEM FEATURES
→ Simple, reliable, and long-lasting connection with BLOCK-SC.
→ Extremely compact.
→ Completely waterproof, with an IP67 water ingress protection standard.
→ Resistant to elements like chips and coolants.
→ Wirelessly transmits jaw position information via RF with a maximum 3-second delay.
→ No external electrical connections required.
→ Equipped with long-lasting batteries.
→ Extremely compact.
→ Completely waterproof, with an IP67 water ingress protection standard.
→ Resistant to elements like chips and coolants.
→ Wirelessly transmits jaw position information via RF with a maximum 3-second delay.
→ No external electrical connections required.
→ Equipped with long-lasting batteries.
CONTROL UNIT
It is equipped with a touchscreen that allows both the tracking of each block and the configuration of different units. It is compact in size, displaying clear and intuitive information to enable user-friendly navigation within the current menus.
Access rights have been provided to restrict specific operations to certain users.
Each unit can receive information from a maximum of 12 blocks, each associated with specific pressure and position sensors.
Access rights have been provided to restrict specific operations to certain users.
Each unit can receive information from a maximum of 12 blocks, each associated with specific pressure and position sensors.
1- POTENTIOMETER
Positioning sensor.
2- PRESSURE SWITCH
Pressure sensor.
3- COMMUNICATION
The RF transmitter-receiver allows for the wireless transmission of information captured by sensors and processed by a microprocessor.
4- CONTROL UNIT
It collects, processes, and displays the information sent by position and pressure detection sensors, generating relevant performance signals.